Create your own USB cable

cable-spec
Step-1

1. To create your own custom usb cable, you will need the following tools:

Step-2

2. To create your own custom USB cable, you will need the following items:

Step-4

3. Grab the wire and put a piece of electrical or kapton tape 1 inch (30mm) below where you will cut off the cable.

Step-3

4. Grab the wire and remove the USB-C or micro-USB end using a wire cutter. Cut at the stem.

5. Cut off the nylon covering with a hot tweezer or cutters right above the tape.

Step-6

6. Remove the thermoplastic sheath with cutters and your hand.

Step-7

7. Remove the shield braid with a cutter.

Step-8

8. Remove the foil covering with your hands.

Step-9

9. Remove the Kevlar strands.

Step-10

10. Cut the 4 wires to a length of 25mm

Step-11

11. Get the connectors and crimps out of their package.

Step-12

12. Slide the heat shrink into the wire.

Step-13

13. Get the 4 wires ready according to their final location on the connector.

Step-14

14. Strip the 4 wires to leave 2mm exposed.

Step-15

15. Grab the Molex connector pins and crimp the 4 wires to the connector.

Step-16

16. Inspect the results to make sure that all 4 wires are crimped correctly.

Step-17

17. Plug in the 4 crimped wires into the Molex connector.

Step-18

18. Inspect the results to make sure that it is assembled correctly.

Step-19

19. Use a hot air dryer or heat gun to shrink the heat wrap.

Step-20

20. Congratulations, your cable is finished!

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